Equipment

 

Plant / Facility

  • 67,000 square foot plant – One block from Interstate I-680 in Omaha, NE USA

  • Includes production areas, tooling department, office space, break facilities, fitness room, and a 25,000 sq. ft. warehouse.

  • Air-conditioned throughout all office and production areas.

  • Loaded sprinklers for fire protection throughout entire building.

 

Tooling / Design Department

     Computer / Design Integration

  • ProEngineer Design/Manufacturing Software and SolidWorks on Windows 7 and 10 network (DellPlatform Workstations)

  • Windows 10 and 7 Pro Network Computer System with Accounting, D/B, Job Management, and Quality Tracking Systems

     EDM / Grinding Equipment

  • Okamoto Surface Grinder Model ACC-8.20 DX – LSI Control with DRO

  • Hitachi Model H-Cut #203 Wire EDM – CNC Control to .00001”

  • ELOX Heritage CNC / EDM Machine – Model #8-2012, 100 Amp Power Supply – FANUC Control

  • ELOX EDM Machine – 50 Amp Power Supply, ASTRA 50S Control with .0001” Digital Readout

  • Blohm / Simplex Surface Grinder – 12” x 28” Magnetic Chuck

  • Harig # 612 Precision Surface Grinder – 36”

  • Alexander Tool Post Grinder

  • Mitsui Surface Grinder – 6” x 12” Magnetic Chuck

  • Cincinnati Model # ER - I.D. / O.D. Grinder – 12” Swing

  • Thompson Precision Surface Grinder

  • Makino Cutter Grinder

  • (3) Miscellaneous Tool Post Grinders

       Lathes

  • Okuma LB9 CNC Lathe

  • Haas Model # SL-30 CNC Lathe

  • Okuma Cadet CNC Lathe

  • Nakamura / Tome TMC #4 CNC Lathe

  • Okuma Type LS Lathe – 22” Swing, 51” between centers

  • Colchester 30” Gap Lathe

  • Victor Model # 1630 Lathe – 15.75” Swing, 30” between centers

      Machining Centers / Milling Equipment

  • HAAS VF-2SS CNC Machining Center

  • HAAS VF3 Machining Center

  • HAAS SL30 Machining Center

  • Makino KE-55 CNC Machining Center

  • Monarch VMC-75 CNC Machining Center

  • (2) Monarch VMC-45 CNC Machining Center

  • Atlantic # 4000 Series Jig Boring Machine

  • Hauser Type 3BA – Jig Boring Machine

  • SIP Milling Machine – 24” x 36” Bed with .0005” DRO and 23” Vertical Capacity

  • (2) BridgePort Series 1 Turret Mills – Model # BR2J with 9” x 42” Bed

  • Cincinnati Horizontal Milling Machine

  • Brother TC-22B CNC Machining Center

     Misc. Tooling & Inspection Equipment

  • Mitutoyo Crysta-Plus M574 Coordinate Measuring Machine

  • Sartorius Omnimark Mark 2 Moisture Analyzer

  • Micro-Vu # H-14/50 Video Optical Comparator with DRO, Surface Illumination and 15-100 Power Zoom Lens

  • Micro-Vu Century # 2014 Optical Comparator with DRO, Surface Illumination and 10 Power Zoom Lens

  • Mitutoyo #SJ-201 Profilometer (Surface Roughness Tester)

  • DataPage Process Capability Studies Software System

  • Harrington Calibration Recall Software System

  • Alexander Universal Die Sinking Machine (Pantograph)

  • Wilson Rockwell Hardness Tester

  • Covel Optical Comparator – 31:1

  • Sunnen Honing Machine - .060” thru 2.875”

  • (2) Clausing Drill Presses

  • American Radial Drill – 48” Working Height

  • Cincinnati 16” Shaper

  • HEM-SAW Automatic Feed Cutoff Saw

  • Rockwell Cutoff Saw

  • CROB Vertical Band Saw

  • Econo-Blaster Model # SB-5 Sand Blaster

  • (2) Sybron/Thermolyne Heat Treating Furnaces

 

Injection Molding Department

     Injection Molding Machines (20)

  • 500 Ton Cincinnati

  • 150 Ton Cincinnati

  • 500 Ton VanDorn

  • (2) 150 Ton VanDorn

  • 400 Ton Cincinnati

  • 125 Ton HPM

  • 350 Ton Farrel

  • 120 Ton Cincinnati

  • 300 Ton HPM

  • 85 Ton VanDorn

  • 300 Ton Cincinnati

  • (2) 85 Ton Cincinnati

  • 250 Ton Cincinnati

  • 75 Ton VanDorn

  • 225 Ton Cincinnati

  • 55 Ton Cincinnati

  • 200 Ton HPM

  • 55 Ton Toyo

     Miscellaneous Molding Equipment

  • InkCups ICN-2200L Automatic Pad Printing Machine with Linear Conveyor

  • Live Molding Production Monitoring System

  • (2) Franklin Hot Stamping Machines

  • Branson Ultra-Sonic Welder

  • Miscellaneous Punch Presses, Drilling/Tapping Machinery, Hydraulic Presses, etc. for secondary operations of molded parts

  • Material Dryers, Water Heaters, Oil Heater, Plastic Granulators, Color Mixers, Material Handling Equipment, Overhead Cranes, and Water Tower with Chiller

 

Stamping / Production Department

  • 150 Ton Bliss Gap Frame Punch Press

  • (3) 60 Ton Federal OBI Punch Presses

  • 125 Ton Federal OBI Punch Press

  • 15 Ton OBI Punch Press

  • 100 Ton Federal OBI Punch Press

  • DAKE Frame Hydraulic Press

  • Indexing Automatic (3) Point Spot Welder

  • (3) 75 Kva Spot Welders

  • Drill Presses, Tapping Heads, etc. for secondary machining operations

  • (3) Hydraulic Broaching Machines - (2) Vertical and (1) Horizontal

  • (2) Specialized Automatic Drilling / Tapping Machines

  • (3) Each Coil Feeders and Coil Holders

  • (3) MIG Wire Welders

  • Custom Automatic Paint System/Line