Equipment
Plant / Facility
67,000 square foot plant – One block from Interstate I-680 in Omaha, NE USA
Includes production areas, tooling department, office space, break facilities, fitness room, and a 25,000 sq. ft. warehouse.
Air-conditioned throughout all office and production areas.
Loaded sprinklers for fire protection throughout entire building.
Tooling / Design Department
Computer / Design Integration
ProEngineer Design/Manufacturing Software and SolidWorks on Windows 10 network (Dell Platform Workstations)
Windows 10 Pro Network Computer System with Accounting, D/B, Job Management, and Quality Tracking Systems
EDM / Grinding Equipment
Okamoto Surface Grinder Model ACC-8.20 DX – LSI Control with DRO
Hitachi Model H-Cut #203 Wire EDM – CNC Control to .00001”
Sodick CNC/EDM Machine - Model AD35L
ELOX EDM Machine – 50 Amp Power Supply, ASTRA 50S Control with .0001” Digital Readout
Blohm / Simplex Surface Grinder – 12” x 28” Magnetic Chuck
Harig # 612 Precision Surface Grinder – 36”
Alexander Tool Post Grinder
Mitsui Surface Grinder – 6” x 12” Magnetic Chuck
Cincinnati Model # ER - I.D. / O.D. Grinder – 12” Swing
Thompson Precision Surface Grinder
Makino Cutter Grinder
(3) Miscellaneous Tool Post Grinders
Lathes
Haas Model # ST-25 CNC Lathe
Haas Model # SL-30 CNC Lathe
Haas Model # SL-20 CNC Lathe with APL
Okuma LB9 CNC Lathe
Okuma Cadet CNC Lathe
Colchester 30” Gap Lathe
Victor Model # 1630 Lathe – 15.75” Swing, 30” between centers
Machining Centers / Milling Equipment
HAAS VF2-SS CNC Machining Center
HAAS VF3 CNC Machining Center
HAAS VF3-SS CNC Machining Center
Haas VF4-SS CNC Machining Center
HAAS VF5 CNC Machining Center
Makino KE-55 CNC Machining Center
Monarch VMC-45 CNC Machining Center
(2) BridgePort Series 1 Turret Mills – Model # BR2J with 9” x 42” Bed
Brother TC-22B CNC Machining Center
Misc. Tooling & Inspection Equipment
Mitutoyo Crysta-Plus M574 Coordinate Measuring Machine
Sartorius Omnimark Mark 2 Moisture Analyzer
Micro-Vu # H-14/50 Video Optical Comparator with DRO, Surface Illumination and 15-100 Power Zoom Lens
Micro-Vu Century # 2014 Optical Comparator with DRO, Surface Illumination and 10 Power Zoom Lens
Mitutoyo #SJ-201 Profilometer (Surface Roughness Tester)
DataPage Process Capability Studies Software System
Harrington Calibration Recall Software System
Alexander Universal Die Sinking Machine (Pantograph)
Wilson Rockwell Hardness Tester
Covel Optical Comparator – 31:1
Sunnen Honing Machine - .060” thru 2.875”
(2) Clausing Drill Presses
American Radial Drill – 48” Working Height
HEM-SAW Automatic Feed Cutoff Saw
Rockwell Cutoff Saw
CROB Vertical Band Saw
Econo-Blaster Model # SB-5 Sand Blaster
(2) Sybron/Thermolyne Heat Treating Furnaces
Injection Molding Department
Injection Molding Machines (21)
880 Ton Cincinnati
500 Ton Cincinnati
500 Ton VanDorn
400 Ton Cincinnati
400 Ton VanDorn
(2) 330 Ton Cincinnati
300 Ton Cincinnati
(3) 225 Ton Cincinnati
(2) 150 Ton Cincinnati
(2) 150 Ton VanDorn
120 Ton Cincinnati
85 Ton VanDorn
(2) 85 Ton Cincinnati
55 Ton Cincinnati
55 Ton Toyo
Miscellaneous Molding Equipment
InkCups ICN-2200L Automatic Pad Printing Machine with Linear Conveyor
Ranger Automation RT-100P Traversing Robot
ARI XW-800 Sprue Picker
ARI XW-1000 Sprue Picker
Alfa Robot Traverse Beam Robot BE650ISY
Alfa Robot Traverse Beam Robot BE850ISY
Live Molding Production Monitoring System
(2) Franklin Hot Stamping Machines
Branson Ultra-Sonic Welder
Miscellaneous Punch Presses, Drilling/Tapping Machinery, Hydraulic Presses, etc. for secondary operations of molded parts
Material Dryers, Water Heaters, Oil Heater, Plastic Granulators, Color Mixers, Material Handling Equipment, Overhead Cranes, and Water Tower with Chiller
Stamping / Production Department
165 Ton Komatsu Punch Press
150 Ton Bliss Gap Frame Punch Press
(3) 60 Ton Federal OBI Punch Presses
150 Ton Aida Punch Press
15 Ton OBI Punch Press
100 Ton Federal OBI Punch Press
DAKE Frame Hydraulic Press
Indexing Automatic (3) Point Spot Welder
(3) 75 Kva Spot Welders
Drill Presses, Tapping Heads, etc. for secondary machining operations
(3) Hydraulic Broaching Machines - (2) Vertical and (1) Horizontal
(2) Specialized Automatic Drilling / Tapping Machines
(3) Each Coil Feeders and Coil Holders
(3) MIG Wire Welders
Custom Automatic Paint System/Line